DESC0023825
Project Grant
Overview
Grant Description
Fuel cell integrated power electronics module (FCIPEM).
Awardee
Funding Goals
FUEL CELL INTEGRATED POWER ELECTRONICS MODULE (FCIPEM)
Grant Program (CFDA)
Awarding Agency
Funding Agency
Place of Performance
Escondido,
California
92029-5926
United States
Geographic Scope
Single Zip Code
Related Opportunity
Analysis Notes
Infrastructure $198,140 (15%) percent this Project Grant was funded by the 2021 Infrastructure Act.
Amendment Since initial award the End Date has been extended from 04/09/24 to 09/09/25 and the total obligations have increased 580% from $198,140 to $1,348,140.
Amendment Since initial award the End Date has been extended from 04/09/24 to 09/09/25 and the total obligations have increased 580% from $198,140 to $1,348,140.
Rocketruck was awarded
Project Grant DESC0023825
worth $1,348,140
from the Office of Science in July 2023 with work to be completed primarily in Escondido California United States.
The grant
has a duration of 2 years 2 months and
was awarded through assistance program 81.049 Office of Science Financial Assistance Program.
The Project Grant was awarded through grant opportunity FY 2023 Phase I Release 2.
SBIR Details
Research Type
SBIR Phase I
Title
Fuel Cell Integrated Power Electronics Module (FCIPEM)
Abstract
Statement of the problem – The Fuel Cell Integrated Power Electronics Module (FCIPEM) project addresses urgent needs to promote standardization and manufacturing of power electronics for heavy-duty fuel cell applications. A key barrier to developing cost-effective fuel cell-based power systems is the complexity and cost of integrating DC-to-DC converters and DC-to-AC power inverters. Commercial off-the-shelf DC-to-DC converters can convert fuel cells voltages, typically 280 to 400 volts DC, to higher voltages, but are currently highly specialized and expensive, particularly at the higher power levels required for larger generators and heavy-duty vehicle propulsion. In addition, modern fuel cell-based system architectures typically require multiple power conversion devices, adding to system complexity and cost. How this problem is being addressed – The overall objective of the FCIPEM project is to standardize power electronics modules so critical components can be used across multiple applications, thereby enabling higher manufacturing volumes, interchangeability of parts, and lower costs. Availability of a single multiport converter that supports DC-to-DC conversion and DC-AC inverter functions, and that can deliver power to both high-voltage traction motors and low-voltage accessories, will drive down the cost of integrating mobile power generators and vehicle propulsion systems using fuel cells. To achieve this, the FCIPEM will utilize a modular design with interchangeable “plug n’ play” components that can be easily inserted and removed from a common backplane, enabling a standardized platform, supported by an inventory of plug-in devices to support a broad variety of fuel cells, battery pack designs, and fuel cell drive architectures. What will be done in Phase I – RockeTruck and Sandia National Laboratories will perform modeling and design analysis to develop an optimized design for a multiport converter with two stages, a DC-to-DC conversion stage and an active back end that converts DC to AC power. Trade studies will be performed in five key areas: Switching Devices, Filter Capacitors and Magnetic Components, Thermal Management, Electrical and Electronic Controls, and Structural & Mechanical Integration. Once the optimal FCIPEM design is selected, RockeTruck's team will develop detailed plans for manufacturing and validation of a prototype FCIPEM system during Phase II. Commercial Applications and Other Benefits – The planned FCIPEM advances will enhance the commercial viability of a broad range of fuel cell applications by helping to make fuel cell-based power generators simpler and more affordable. Lowering the total cost of ownership of such systems will help accelerate adoption of fuel cells for heavy-duty vehicles, creating a compelling commercial opportunity based on offering the first practical zeroemission propulsion solution for long-haul trucking. Lower cost fuel cell systems will also create commercial opportunities for developing lower cost, zero emission stationary and mobile generators, which will expand access to sustainable electric power and improve the resiliency of the U.S. electric power infrastructure. Key Words – fuel cell, hydrogen, battery, inverter, DC-to-DC converter, standardization, zero emission transport, vehicle electrification, mobile power, backup power, uninterruptable power, emergency power, electricity resiliency. Summary for Members of Congress – Achievement of equitable energy outcomes and expansion of the hydrogen economy will require technological advances to make fuel cell-based power systems simpler and more affordable. The proposed FCIPEM project will help achieve this by driving down the cost of procuring and integrating the power conversion devices required to efficiently deliver fuel cell power for transportation and electric power generation applications. This will reduce America's reliance on fossil fuels and result in significant reductions in emissions of toxic substances and greenhouse gases.
Topic Code
C56-18i
Solicitation Number
DE-FOA-0002903
Status
(Complete)
Last Modified 9/30/24
Period of Performance
7/10/23
Start Date
9/9/25
End Date
Funding Split
$1.3M
Federal Obligation
$0.0
Non-Federal Obligation
$1.3M
Total Obligated
Activity Timeline
Transaction History
Modifications to DESC0023825
Additional Detail
Award ID FAIN
DESC0023825
SAI Number
None
Award ID URI
SAI EXEMPT
Awardee Classifications
Small Business
Awarding Office
892430 SC CHICAGO SERVICE CENTER
Funding Office
892401 SCIENCE
Awardee UEI
VXNFHB4JFBM3
Awardee CAGE
97WZ6
Performance District
CA-50
Senators
Dianne Feinstein
Alejandro Padilla
Alejandro Padilla
Budget Funding
Federal Account | Budget Subfunction | Object Class | Total | Percentage |
---|---|---|---|---|
Science, Energy Programs, Energy (089-0222) | General science and basic research | Grants, subsidies, and contributions (41.0) | $198,140 | 100% |
Modified: 9/30/24