DECD0000105

This project, “Facility to Reduce Emissions for Sourcing Pure Critical Minerals and Metals,”

intends to expand the capacity and capabilities of a modern, first-of-a-kind (FOAK) copper recycling

facility in Shelbyville, KY that would enable production of copper-cathode equivalent material

(i.e., a copper cathode substitute) for use in advanced applications (e.g., electric vehicles,

batteries, and semiconductors) with lower emissions than conventional copper recycling. The project

is also expected to support electrification within the United States by producing copper-derived

wire and bus bars, which are critical materials for electric power distribution. By recycling copper

scrap domestically, under this project, Wieland expects to produce approximately 35K metric tons per

annum (MTPA) of 99.99% purity refined copper ingot, 35K MTPA of copper wire for electric vehicles,

and over 20K MTPA of copper cathode, thereby reducing the need for copper derived from ore from

copper mines.

Additionally, this project is expected to provide the Shelbyville community with greater economic

opportunity and improved workforce development through the creation of approximately 130 permanent

jobs and prioritize hiring from the local community and equitable access to jobs for

underrepresented workers and workers from disadvantaged communities. The project will focus on

onshoring key American manufacturing with high-paying, high-skill jobs. Wieland commits to two-way

engagement through the creation of a community advisory board and subsequent community benefits

agreement.

Wieland North America Recycling

ATTENTION (8/1/2023): THIS FUNDING OPPORTUNITY HAS BEEN MODIFIED. PLEASE SEE THE FULL FOA MODIFICATION 0002 DOCUMENT ON OCED EXCHANGE FOR FULL DETAILS (HTTPS://OCED-EXCHANGE.ENERGY.GOV/FILECONTENT.ASPX?FILEID=BAAA1E8C-83C0-490D-BDBF-78FBB5EC36E0). NOTE: ALL CONCEPT PAPERS AND FULL APPLICATIONS MUST BE SUBMITTED VIA THE OFFICE OF CLEAN ENERGY DEMONSTRATIONS FUNDING OPPORTUNITY EXCHANGE BY THE POSTED DEADLINES (HTTPS://OCED-EXCHANGE.ENERGY.GOV/DEFAULT.ASPX#FOAID3D36F88C-0527-4539-B90B-41895AD5EDB2). THE U.S. DEPARTMENT OF ENERGY (DOE) IS RELEASING THIS FUNDING OPPORTUNITY ANNOUNCEMENT (FOA) TO SOLICIT APPLICATIONS IN ACCORDANCE WITH THE INFRASTRUCTURE INVESTMENT AND JOBS ACT (IIJA), ALSO KNOWN AS THE BIPARTISAN INFRASTRUCTURE LAW (BIL), AND THE INFLATION REDUCTION ACT OF 2022 (IRA). WHEN COMBINED WITH PRIVATE SECTOR COST SHARE, THIS FOA REPRESENTS A MORE THAN $12 BILLION OPPORTUNITY TO CATALYZE HIGH-IMPACT, LARGE-SCALE, TRANSFORMATIONAL ADVANCED INDUSTRIAL FACILITIES TO SIGNIFICANTLY REDUCE GREENHOUSE GAS (GHG) EMISSIONS IN ENERGY-INTENSIVE INDUSTRIAL SUBSECTORS. U.S. INDUSTRY IS A BACKBONE OF THE NATION’S ECONOMY, PRODUCING THE GOODS CRITICAL TO EVERYDAY LIFE, EMPLOYING MILLIONS OF AMERICANS IN HIGH-QUALITY JOBS, AND PROVIDING AN ECONOMIC ANCHOR FOR THOUSANDS OF COMMUNITIES. YET THE ENERGY- AND CARBON-INTENSITY OF THE SECTOR, WHICH CONTRIBUTES NEARLY ONE THIRD OF THE NATION’S PRIMARY ENERGY-RELATED CARBON DIOXIDE EMISSIONS, POSES A SIGNIFICANT CHALLENGE AS THE ECONOMY TRANSITIONS TOWARDS NET-ZERO. THIS FOA OFFERS A CRITICAL OPPORTUNITY TO SOLIDIFY A “FIRST-MOVER” ADVANTAGE FOR U.S. INDUSTRY, BOLSTERING ITS COMPETITIVENESS GLOBALLY FOR DECADES INTO THE FUTURE. ACTIVITIES FUNDED UNDER THIS FOA ARE FURTHER EXPECTED TO CREATE GOOD-PAYING JOBS FOR AMERICAN WORKERS, OFFER OPPORTUNITIES FOR BROADLY SHARED PROSPERITY IN COMMUNITIES, AND ENABLE A CLEAN, MORE EQUITABLE FUTURE FOR ALL AMERICANS. DEMONSTRATING THE TECHNICAL AND COMMERCIAL VIABILITY OF INDUSTRIAL DECARBONIZATION APPROACHES WILL PROMOTE WIDESPREAD TECHNOLOGY IMPLEMENTATION AND DRIVE A U.S. EDGE IN LOW- AND NET-ZERO CARBON MANUFACTURING WHILE HELPING TO SUBSTANTIATE A MARKET FOR LOW-CARBON PRODUCTS. TO MAXIMIZE THE TRANSFORMATIVE POTENTIAL FOR THESE FUNDS, DOE WILL PRIORITIZE A PORTFOLIO OF PROJECTS THAT OFFER: DEEP DECARBONIZATION, BY DEMONSTRATING SIGNIFICANTLY LESS CARBON-INTENSIVE INDUSTRIAL PRODUCTION PROCESSES LEADING TO MATERIALS THAT CAN BE LABELED AS HAVING SUBSTANTIALLY LOWER LEVELS OF EMBODIED GREENHOUSE GAS EMISSIONS; TIMELINESS, THROUGH RAPID TECHNOLOGY DEMONSTRATIONS THAT CAN ADDRESS EMISSIONS IN THE NEAR-TERM, MEET FUNDING HORIZONS, AND BE REPLICATED BY FAST FOLLOWERS; MARKET VIABILITY, WITH TECHNOLOGICAL APPROACHES DESIGNED TO SPUR FOLLOW-ON INVESTMENTS FOR WIDESPREAD DECARBONIZATION AS WELL AS PARTNERSHIPS BETWEEN BUYERS AND SELLERS OF THE MATERIALS PRODUCED, WITH SPECIAL CONSIDERATION GIVEN TO INDUSTRIES THAT ARE FOCUSING ON SHIFTING ENTIRE ECOSYSTEMS AND ENABLING NEW MARKET STRUCTURES FOR LOW-CARBON PRODUCTS; AND COMMUNITY BENEFITS, TAILORED THROUGH SUBSTANTIAL ENGAGEMENT WITH LOCAL AND REGIONAL STAKEHOLDERS, AS WELL AS LABOR UNIONS AND TRIBAL NATIONS ACROSS THE PROJECT LIFECYCLE, SUPPORTING ENVIRONMENTAL JUSTICE AND ECONOMIC OPPORTUNITY FOR LOCAL COMMUNITIES. DOE EXPECTS TO AWARD UP TO APPROXIMATELY 55 PROJECTS IN HIGH GHG-EMITTING INDUSTRIES AND FOR CROSS-CUTTING TECHNOLOGIES AS DISCUSSED IN SECTION 1.3 OF THE FOA. DOE ANTICIPATES PROVIDING AWARDS TO TEAMS THAT ARE LED BY A SINGLE, FOR-PROFIT ORGANIZATION OR OWNER/OPERATOR OF AN ELIGIBLE FACILITY AND ENCOURAGES APPLICANTS TO STRENGTHEN PROJECTS BY PARTNERING WITH EXPERTS, UNIVERSITIES, LABOR UNIONS, COMMUNITY-BASED ORGANIZATIONS, NON-GOVERNMENTAL ORGANIZATIONS, PRODUCT OFF-TAKERS, AND/OR NATIONAL LABORATORIES, AS OUTLINED IN SECTION 3.0 OF THE FOA. GIVEN THE TRANSFORMATIVE POTENTIAL OF THESE FUNDS, DOE SEEKS FIRST- OR EARLY-OF-A-KIND COMMERCIAL-SCALE PROJECTS. THESE COULD INCLUDE NEW TECHNOLOGIES THAT HAVE BEEN PROVEN AT A PILOT SCALE BUT HAVE YET TO BE DEPLOYED COMMERCIALLY, TECHNOLOGIES THAT ARE BEING PURSUED INTERNATIONALLY BUT DO NOT HAVE A FOOTHOLD IN THE U.S., OR OTHER EARLY-OF-A-KIND PROJECTS THAT FACE MARKET OR ADOPTION RISKS. ALL PROJECTS SHOULD INCORPORATE A PATH FROM DEMONSTRATION TO DEPLOYMENT THAT INCLUDES SUSTAINED OPERATION AFTER COMPLETION AND SUBSTANTIATE THE PROJECTS’ ABILITY TO MEET PRIORITY CRITERIA. DOE WILL APPLY THE FOLLOWING FOUR-PHASE STRUCTURE FOR PROJECTS SELECTED UNDER THIS FOA: PHASE 1 WILL ENCOMPASS INITIAL PLANNING AND ANALYSIS ACTIVITIES TO ENSURE THAT THE OVERALL CONCEPT IS TECHNOLOGICALLY AND FINANCIALLY VIABLE. PHASE 2 WILL FINALIZE ENGINEERING DESIGNS AND BUSINESS DEVELOPMENT, SITE ACCESS, LABOR AGREEMENTS, NATIONAL ENVIRONMENTAL POLICY ACT (NEPA) REVIEW, PERMITTING, AND OFFTAKE AGREEMENTS. PHASE 3 WILL ENCOMPASS INSTALLATION, INTEGRATION, AND CONSTRUCTION ACTIVITIES. PHASE 4 WILL RAMP-UP TO FULL OPERATIONS INCLUDING DATA COLLECTION TO ANALYZE THE PLANT’S OPERATIONS, PERFORMANCE, AND FINANCIAL VIABILITY. NOTE: THIS FOA SOLICITS PLANS FOR ALL FOUR PHASES OF PROPOSED ACTIVITIES; PROJECTS THAT HAVE COMPLETED INITIAL PHASES WILL BE ELIGIBLE TO UNDERGO ACCELERATED EARLY REVIEWS FOR DUE DILIGENCE. DOE WILL WORK WITH PROJECT PERFORMERS TO TAILOR THEIR SPECIFIC APPROACH AFTER SELECTIONS AND ANTICIPATES THAT IMPLEMENTATION APPROACHES WILL VARY BETWEEN PROJECTS. ALL PROJECTS SELECTED UNDER THIS FOA WILL BE ELIGIBLE TO COMPLETE ALL FOUR PHASES PENDING SUCCESSFUL EXECUTION OF MILESTONES; DOE IS NOT PLANNING A COMPETITIVE DOWN-SELECT PROCESS AMONG PROJECTS AFTER AWARDS. HOWEVER, TO MANAGE RISK DOE WILL REGULARLY REVIEW AND EVALUATE PROJECTS’ PROGRESS ON DELIVERABLES THROUGH GO / NO-GO REVIEWS THAT WILL OCCUR BETWEEN OR WITHIN PHASES. ONLY APPLICANTS THAT HAVE SUBMITTED AN ELIGIBLE CONCEPT PAPER WILL BE ELIGIBLE TO SUBMIT A FULL APPLICATION. ATTENTION (8/1/2023): THIS FUNDING OPPORTUNITY HAS BEEN MODIFIED. PLEASE SEE THE FULL FOA MOD 000001 DOCUMENT ON OCED EXCHANGE FOR FULL DETAILS (HTTPS://OCED-EXCHANGE.ENERGY.GOV/DEFAULT.ASPX#FOAID3D36F88C-0527-4539-B90B-41895AD5EDB2). NOTE: ALL CONCEPT PAPERS AND FULL APPLICATIONS MUST BE SUBMITTED VIA THE OFFICE OF CLEAN ENERGY DEMONSTRATIONS FUNDING OPPORTUNITY EXCHANGE BY THE POSTED DEADLINES (HTTPS://OCED-EXCHANGE.ENERGY.GOV/DEFAULT.ASPX#FOAID3D36F88C-0527-4539-B90B-41895AD5EDB2).

81.255 - Clean Energy Demonstrations

Department of Energy (DOE)

Shelbyville, Kentucky 40065-7108 United States

Single Zip Code

Industrial Decarbonization and Emissions Reduction Demonstration-to-Deployment Funding Opportunity Announcement (DE-FOA-0002936)