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2342586

Project Grant

Overview

Grant Description
SBIR Phase I: Delivering Confidence and Reliability in Thermal Batteries for Utilities Using an Aggressively Cycled Test Loop for Pumps, Pipes, Joints, and Valves - The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is focused on developing an energy storage technology that stores electricity as heat and converts it back to electricity whenever needed using thermophotovoltaics (TPV). If successful, the innovation will help transition the United States (US) towards a fully renewable electrical grid.

The company is developing one of the only battery technologies able to deliver a cost per unit energy (CPE) for energy storage that will enable the use of renewables by the electrical grid. The innovation will also reduce the production of carbon dioxide (CO2) during the production of electricity and may do the same for transportation and industrial processes. The solution will also support the US's national defense by increasing the economic manufacturing competitiveness of the US and improving energy security, as well as enabling utility customers to benefit from significant cost savings.

The intellectual merit of this project is focused on the development of a thermal battery system that takes electricity from any source and converts it to extremely high-temperature sensible heat in inexpensive graphite blocks. The innovative feature is its ability to decouple power and energy, enabling any discharge duration between 1-100 hours. Currently, no other system can achieve such great and variable discharge levels at such low cost.

The company will build two test rigs to test the pumps, pipes, joints, and valves, and then to test the thermophotovoltaics modules under aggressive thermal cycling conditions. The technical objectives are to: (1) set up the induction furnace system to prescreen materials and components; (2) determine which grades of graphite from large-scale suppliers can meet the specifications of future commercial demonstrations; (3) pre-screen approaches to sealing; (4) quantify the reaction strength of the bonding agent and determine how it can be used in products; and (5) verify that the system installed seals sufficiently well so that future test loop work will not be delayed.

The prototype's hardware will be scaled-up and the critical components will be stress-tested. The company has already developed a fully-functioning, integrated system at a small scale, 1-10 kilowatt-hour-electric (KWH-E), that works as a proof-of-concept. The reliability of the full-scale hardware in the test loop must be demonstrated prior to building a 1 megawatt-hour-electric (MWH-E) scale demonstration.

The company is developing one of the only battery technologies able to deliver a cost per unit energy (CPE) of <$25/KWH-E for energy storage which will enable the full penetration of renewables onto the electrical grid. This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria. Subawards are not planned for this award.
Awardee
Funding Goals
THE GOAL OF THIS FUNDING OPPORTUNITY, "NSF SMALL BUSINESS INNOVATION RESEARCH (SBIR)/ SMALL BUSINESS TECHNOLOGY TRANSFER (STTR) PROGRAMS PHASE I", IS IDENTIFIED IN THE LINK: HTTPS://WWW.NSF.GOV/PUBLICATIONS/PUB_SUMM.JSP?ODS_KEY=NSF23515
Awarding / Funding Agency
Place of Performance
Middleton, Massachusetts 01949-1526 United States
Geographic Scope
Single Zip Code
Fourth Power was awarded Project Grant 2342586 worth $275,000 from National Science Foundation in October 2023 with work to be completed primarily in Middleton Massachusetts United States. The grant has a duration of 7 months and was awarded through assistance program 47.084 NSF Technology, Innovation, and Partnerships. The Project Grant was awarded through grant opportunity NSF Small Business Innovation Research / Small Business Technology Transfer Phase I Programs.

SBIR Details

Research Type
SBIR Phase I
Title
SBIR Phase I: Delivering Confidence and Reliability in Thermal Batteries for Utilities Using an Aggressively Cycled Test Loop for Pumps, Pipes, Joints and Valves
Abstract
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is focused on developing an energy storage technology that stores electricity as heat and converts its back to electricity whenever needed using thermophotovoltaics (TPV). If successful, the innovation will help transition the United States (US) towards a fully renewable electrical grid. The company is developing one of the only battery technologies able to deliver a cost per unit energy (CPE) for energy storage that will enable the use of renewables by the electrical grid. The innovation will also reduce the production of carbon dioxide (CO2) during the production of electricity and may do the same for transportation and industrial processes. The solution will also support the US’s national defense by increasing the economic manufacturing competitiveness of the US and improving energy security, as well as enabling utility customers to benefit from significant cost savings._x000D_ _x000D_ The intellectual merit of this project is focused on the development of a thermal battery system that takes electricity from any source and converts it to extremely high-temperature sensible heat in inexpensive graphite blocks. The innovative feature is its ability to decouple power and energy, enabling any discharge duration between 1-100 hours. Currently, no other system can achieve such great and variable discharge levels at such low cost. The company will build two test rigs to test the pumps, pipes, joints, and valves, and then to test the thermophotovoltaics modules under aggressive thermal cycling conditions. The technical objectives are to: (1) set up the induction furnace system to prescreen materials and components; (2) determine which grades of graphite from large-scale suppliers can meet the specifications of future commercial demonstrations; (3) pre-screen approaches to sealing; (4) quantify the reaction strength of the bonding agent and determine how it can be used in products; and, (5) verify that the system installed seals sufficiently well so that future test loop work will not be delayed. The prototype’s hardware will be scaled-up and the critical components will be stress-tested. The company has already developed a fully-functioning, integrated system at a small scale, 1-10 kilowatt-hour-electric (kWh-e), that works as a proof-of-concept. The reliability of the full-scale hardware in the test loop must be demonstrated prior to building a 1 megawatt-hour-electric (MWh-e) scale demonstration. The company is developing one of the only battery technologies able to deliver a cost per unit energy (CPE) of less than$25/kWh-e for energy storage which will enable the full penetration of renewables onto the electrical grid._x000D_ _x000D_ This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.
Topic Code
EN
Solicitation Number
NSF 23-515

Status
(Complete)

Last Modified 9/22/23

Period of Performance
10/1/23
Start Date
5/31/24
End Date
100% Complete

Funding Split
$275.0K
Federal Obligation
$0.0
Non-Federal Obligation
$275.0K
Total Obligated
100.0% Federal Funding
0.0% Non-Federal Funding

Activity Timeline

Interactive chart of timeline of amendments to 2342586

Additional Detail

Award ID FAIN
2342586
SAI Number
None
Award ID URI
SAI EXEMPT
Awardee Classifications
Small Business
Awarding Office
491503 TRANSLATIONAL IMPACTS
Funding Office
491503 TRANSLATIONAL IMPACTS
Awardee UEI
YV4XCBAXBX95
Awardee CAGE
9EME9
Performance District
MA-06
Senators
Edward Markey
Elizabeth Warren

Budget Funding

Federal Account Budget Subfunction Object Class Total Percentage
Research and Related Activities, National Science Foundation (049-0100) General science and basic research Grants, subsidies, and contributions (41.0) $275,000 100%
Modified: 9/22/23