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OPC Industry Day Presentation.pdf

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Dec. 13, 2019, 4:41 p.m.
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Unclassified | OPC Industry Day | 11 December 2019 0The remarks today by Coast Guard officials involved in the OPC Industry Study are not a guarantee of the Coast Guard’s course of action in proceeding with the OPC Industry Study or OPC Re-compete Detailed Design & Construction contracts. The information shared today represents current Coast Guard program status and willchange based on internal and external circumstances. The formal solicitation, when and if issued, is the onlydocument that should be relied upon in determining the Coast Guard’s official requirements. Unclassified | OPC Industry Day | 11 December 2019 1OPC Industry Study Supporting ContractorsAmerican Systems IncorporatedBAE SystemsBooz Allen HamiltonBMT Designers and PlannersEnterprise Information Services, IncGibbs and Cox Maritime SolutionsThe KenificGroupSERCO IncThor Solutions, LLC Unclassified | OPC Industry Day | 11 December 2019 Agenda2Welcome Opening RemarksIndustry Study (IS) and DD&C timelineBreakSummary of OPC Design ArtifactsAcquisition Approach & StrategyLunchQ&A submitted questionsOpen Q&A Session OPC Industry Day | December 11, 2019CAPT Vince SkwarekCG Yard Commanding Officer OPC Industry Day | December 11, 2019Mr. James KnightCG-9d and Director of Acquisition Services OPC Industry Day | December 11, 2019Industry Study and Detailed Design & Construction TimelineCDR J.J. BatesOPC Re-Compete Program Manager Unclassified | OPC Industry Day | 11 December 2019 Industry Study Timeline6IS RFP Release20 December 2019IS RFP Questions Deadline3 January2020ISRFP Questions Response6 January2020IS Proposals Due13 January2020IS AwardMid February 2020MeetingsMonthly during Part 1Site Visit4thMeeting Unclassified | OPC Industry Day | 11 December 2019 Industry Study Timeline -CDRLs7SOW 2.2.1.1 &1.2 –(2) 60 DAISASOW 2.2.1.3, 1.4, 1.5, & 1.6–(4)120 DAISASOW 2.2.1.7& 1.8 –(2)150 DAISASOW 2.2.2.1,2.2, & 2.3 –(3)210 DAISASOW 2.2.3.1 –3.8–(8)235 DAISASOW 2.2.4.1, 4.2, & 4.3–(3)15 MAOE Unclassified | OPC Industry Day | 11 December 2019 DD&C Timeline8Release DRAFT DD&CRFP31 July 2020Release DD&CRFP10 October 2020DD&CProposals Due29 April 2021Award DD&C2ndQuarter FY22Start OPC 5 Construction4thQuarter FY23First Hull Delivered4thQuarter FY26 OPC Industry Day | December 11, 2019OPC Design Artifacts –Industry StudyCAPT George LesherShip Design Manager –CG-459 Unclassified | OPC Industry Day | 11 December 2019 Summary of OPC Design ArtifactsAvailable at IS Award–Ref 1: Updated draft OPC System Specification (Part 1 through 9)–Ref 1: Updated OPC-Specific Technical Documents (Part 10 through 16)–Ref 1: 2010 ABS Naval Vessel Rules (NVR)–Ref 1: External References–Ref 2: Long Lead Time Materials–Ref 3: Selected Detail Design Deliverables–Ref 7: OPC Functional Design PlacematAvailable after IS Award–Ref 8: Updated draft SOW (Sect C, Detail Design, Construction)–Ref 9: List of C5I Production Facility (PF) equipment –Ref 10: Draft list of Gov’t Furnished Eq(GFE) and Gov’t Furnished Information (GFI)10 Unclassified | OPC Industry Day | 11 December 2019 OPC Functional Design PlacematRef 711 Unclassified | OPC Industry Day | 11 December 2019 Updated draft OPC System SpecificationRef 1OPC System Specification consists of Part 1 through Part 9:–Part 1 Sections 000 –099General Guidance and Administration–Part 2 Sections 100 –199Hull Structure–Part 3 Sections 200 –299Propulsion Plant–Part 4 Sections 300 –399Electric Plant–Part 5 Sections 400 –499Command and Surveillance–Part 6 Sections 500 –599Auxiliary Systems–Part 7 Sections 600 –699Outfit and Furnishings–Part 8 Sections 700 –799Armament–Part 9 Addendum I: OPC Tailoring of the Naval Vessel Rules (NVR) for Building and Classing Naval Vessels12 Unclassified | OPC Industry Day | 11 December 2019 Updated OPC-Specific Technical DocumentsRef 1Additional OPC-Specific Technical Documents (USCG OPC Project Peculiar Documents, PPDs) consists of Part 10 through Part 1613Part 10 USCG-OPC PPD-200-001Propulsion Diesel Engine Rating and Powering Margin DefinitionsPart 11USCG-OPC PPD-310-001Detail Specification for Ship Service Diesel Engine Driven AC Generator SetPart 12USCG-OPC PPD-310-002Detail Specification for 60-Hertz, Alternating Current GeneratorPart 13USCG-OPC PPD-310-003Detail Specification for Shipboard AC Generator Voltage Regulator-Exciter SystemsPart 15USCG-OPC PPD-324-001Detail Specification for Electric Plant Control System and Shipboard Low Voltage SwitchboardsPart 16USCG-OPC PPD-331-001Supplemental Specification for Solid State Lighting (SSL) Unclassified | OPC Industry Day | 11 December 2019 2010 ABS Naval Vessel Rules (NVR)Ref 1NVR (Parts 1 through 8) total 4,040 pagesDISTRO D -NVR contains sensitive information relating to critical technology which must be protected from release to unauthorized non-US entities and parties not having valid need to know.ITAR -NVR is governed by the International Trafficking in Arms RegulationsNAVSEA 05DB has granted the OPC project authority to proceed with release of NVR to OPC “Qualified U.S. Contractor” whose eligibility to obtain unclassified export-controlled technical data has been established (via approved DD Form 2345).Release authority includes secondary release by OPC prime contractors to qualified subcontractors using the same procedures.14 Unclassified | OPC Industry Day | 11 December 2019 External ReferencesRef 1The OPC System Specification and ABS NVR reference external specification and standards.•Many defense and federal specifications and standards that are DISTRO A can be downloaded for free from the ASSIST Quick Search website: https://quicksearch.dla.mil/qsSearch.aspx•Defense and federal specifications and standards that are referenced but not available on ASSIST Quick Search will be available at IS award.•Commercial specifications and standards that are referenced may need to be purchased from the publishing organization (for example: ANSI, ASTM, IEEE, ISO, IMO, and SNAME)15 Unclassified | OPC Industry Day | 11 December 2019 Long Lead Time MaterialsRef 2SWBS NumberLLTMManufacturerLead Time (weeks)233Propulsion EnginesFairbanks Morse Engine -MAN 16V 28 33D STC20235Main Propulsion Electric Motor DRS -PA44 450 HP @ 2800 RPM20235Main Propulsion Electric Motor VFDDRS -included above Hybrid Electric Drive20241Reduction GearRenk-Type ASL 100-E -4.21:124243Stern Tube Boss & Strut Schoellhorn-Albrecht24243Strut Tube & Leg CastingsSchoellhorn-Albrecht23243Controllable Pitch Propeller & Shafting SystemRolls Royce23310SSDGMTU -12V4000MS24S 1250KVA at 1800 RPM16531Reverse Osmosis PlantAqua-Sep 25TPD-PW + 1.5TPD-TW4561Steering SystemSperry Marine N G24561Steering Gear SystemRRMNA24562PromasRudder systemRRMNA -CSP 280024565Shipset of Fin StabilizerRRMNA -Gemini 3024568Bow ThrusterRRMNA -T1650 FP Thruster -640KW,4 Blade, NiAlBronze23568Bow Thruster MotorDRS -858 HP @ 1500 RPM23568Bow Thruster SwitchesDRS -included above Hybrid Electric Drive2349 additionalitems such as valves with 9 week lead time16The following equipment has been identified as LLTM for OPC Hull 1 Unclassified | OPC Industry Day | 11 December 2019 Selected Detail Design DeliverablesFunctional Design Artifacts (Ref 3)SWBSDrawingsCalculationsReportsPlansLists000’s941889100’s65701200’s651110300’s1115926400’s561831500’s4036802600’s20014700’s20000900’s10000Total1336657152317 Unclassified | OPC Industry Day | 11 December 2019 Functional Design ArtifactsDrawings (Ref 3)Examples of selected drawings:•General Arrangement Drawings (070-03-1091)•MidshipSection Drawing (100-03-1376)•Main Propulsion Shafting Drawings (243-03-1437)•Switchboards and Load Centers Drawings (324-03-1569)•Topside Antenna Systems Arrangement Drawing (405-03-1090)•Auxiliary Systems Diagrams –HVAC (501-03-2029-03)•Space Arrangements Drawings (640-03-1987)•Weapons and Ammunition Handling Analysis and Flow Diagram (702-03-2015)•Jigs and Fixtures Drawings (995-03-1099)18 Unclassified | OPC Industry Day | 11 December 2019 Functional Design ArtifactsCalculationsExamples of selected calculations:•Quarterly Weight Reports (096-4-1357)•Hull Structural Fatigue Calculations (100-03-1379)•Calculation of Surface Ship Endurance Fuel Requirements (200-03-1412)•Electric Plant Load Analysis (EPLA) (300-03-1474)•Navigation Lights, Signal Lights, and Searchlights Calculations (422-03-2304)•Auxiliary Systems Calculations –HVAC (501-03-2034-03)19 Unclassified | OPC Industry Day | 11 December 2019 Functional Design ArtifactsReports, Plans, and ListsExamples of selected reports, plans, and lists:•C4ISR Integration Plan (CIP) (068-03-2317)•Finite Element Analysis Report and Model (100-03-1386)•Machinery Controls Development Integrated Master Plan (IMP) (202-01-2048)•List of Essential Service Loads (320-03-2253)•TEMPEST Control Plan (407-03-1638)•Environmental Pollution Control Systems Design Report (593-03-1938)•Insulation Schedule (635-03-2299)20 Unclassified | OPC Industry Day | 11 December 2019 Functional Design ArtifactsTypes of FilesMost of drawings are in AutoCAD 2013 (.dwg) Most calculations, reports, plans, lists files are in MS Office 2007 Format (.docx; .pptx; .xlsx)Most Vendor Data is in Adobe Acrobat (.pdf)Specialized software that may be needed to review selected design deliverables are:21•Rhino•EasyPower•Navcad•FEMAP•Pipe-Flo•FORAN•ULTSTR•ANSYS Workbench•Visio Unclassified | OPC Industry Day | 11 December 2019 Selected Detail Design DeliverablesRef 3Functional Design Artifacts•A few of the functional design artifacts cannot be provided because the equipment supplier has asserted restrictions on the Government’s right to release or disclose the technical data. Examples:•Fin Stabilizer (Ride Control System) –Rolls-Royce Marine North America•Controllable Pitch Propeller System –Rolls-Royce Marine North America•Bow Thruster –Rolls-Royce Marine North America•Steering Gear –Rolls-Royce Marine North America•Main Diesel Generator Engine –Fairbanks Morse Engine22 OPC Industry Day | Decem… Show All