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Request for Information on Qualification of Additive Manufacturing Vendors for Airworthiness Parts

ID: FA8684-QAMVAP • Type: Presolicitation • Match:  95%
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Description

Please see the attachment for the full RFI.

1. The DAF's desire to utilize additive manufacturing (AM) for flight-critical components necessitates the rigorous qualification of vendors. The US Air Force requests white papers that provide processes and procedures to qualify Additive Manufacturing (AM) vendors for parts with airworthiness considerations. The responses should outline a vetted process to assess and qualify AM vendors for airworthy parts by reviewing their quality management systems (QMS), material quality, process controls, design capabilities, data management, data and equipment security, and adherence to relevant regulations, such as the Federal Aviation Administration (FAA), National Aeronautics and Space Administration (NASA), Amazon Web Service (AWS), Department of Defense Instruction (DoDI) and National Institute of Science and Technology (NIST) cybersecurity requirements, Automated Material System (AMS) or American Society for Testing and Materials (ASTM) standards, specifications and practices. Ensuring that vendors meet these criteria is crucial for maintaining safety and performance in aviation. The purpose of this call for white papers is to develop a procedure that the USAF can follow to develop a qualified AM vendor list for parts with air worthiness considerations.

2. Problem Statement
The Air Force requires a standardized approach to qualify vendors for producing flight-critical components through additive manufacturing. This document invites vendors to provide procedures and recommendations for building a qualified provider list, including criteria for conducting audits and assessing compliance with airworthiness considerations.

3. This Request for Information (RFI) is for source planning purposes only and shall not be considered as an invitation for bid, requests for quotation, request for proposal, abstracts, or as an obligation on the part of the Government to acquire any products or services. Your response to this RFI will be treated as informational only. No entitlement to pay, direct or indirect costs, or charges to the Government will arise, as a result of a contractor's submission of a response(s) to this announcement or the Government's use of such information. This request does not constitute a solicitation for future proposals or the authority to enter into negotiations to award a contract. The information provided may be used by the Government in developing its source acquisition strategy and Statement of Work/Statement of Objectives and performance specifications. The Government does not intend to award a contract solely on the basis of this RFI or to otherwise pay for the information submitted in response to this RFI. The purpose of this RFI is to gather information that will assist the Advanced Manufacturing Program Office (AMPO) in evaluating vendor capability of meeting its potential need. The Government has not determined the final acquisition approach. This market research will allow the AMPO to make an informed decision about how to proceed.

Background
The Department of the Air Force (DAF) aims to utilize additive manufacturing (AM) for flight-critical components, which requires a rigorous qualification process for vendors. The US Air Force is seeking white papers that outline processes and procedures to qualify AM vendors for parts with airworthiness considerations. This initiative is crucial for ensuring safety and performance in aviation by developing a qualified vendor list that adheres to various regulatory standards.

Work Details
The RFI invites vendors to provide detailed procedures and recommendations for establishing a qualified provider list for producing flight-critical components through additive manufacturing. Key areas of focus include:

1. Quality Management System (QMS): Vendors should detail their certifications and practices ensuring high-quality output.

2. Material Qualification: Vendors must explain how they ensure materials meet necessary specifications and provide data on mechanical and physical properties.

3. Process Validation: Vendors should outline steps taken to validate AM processes, including Initial Material Qualification (IMQ), Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).

4. Design for Additive Manufacturing (DfAM): Vendors need to describe their approach to design optimization specific to additive manufacturing, considering factors like topology, weight, and stress.

5. Non-Destructive Inspection (NDI): The document requests information on inspection techniques used to ensure part integrity.

6. Documentation and Traceability: Vendors must detail documentation systems in place for tracking part quality and compliance.

7. Collaboration with Airworthiness Authorities: The RFI seeks insights into how vendors collaborate with relevant authorities regarding airworthiness.

Overview

Response Deadline
April 22, 2025, 2:00 p.m. EDT Past Due
Posted
Feb. 21, 2025, 10:05 a.m. EST
Set Aside
None
Place of Performance
United States
Source

Current SBA Size Standard
1000 Employees
Pricing
Multiple Types Common
Est. Level of Competition
High
Odds of Award
67%
On 2/21/25 Secretary of the Air Force issued Presolicitation FA8684-QAMVAP for Request for Information on Qualification of Additive Manufacturing Vendors for Airworthiness Parts due 4/22/25. The opportunity was issued full & open with NAICS 541715 and PSC AC13.
Primary Contact
Name
Andrew Gross   Profile
Phone
None

Secondary Contact

Name
Matthew Mercer   Profile
Phone
None

Additional Contacts in Documents

Title Name Email Phone
None Steven McCabe Profile steven.mccabe.4@us.af.mil (937) 713-5578

Documents

Posted documents for Presolicitation FA8684-QAMVAP

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Additional Details

Source Agency Hierarchy
DEPT OF DEFENSE > DEPT OF THE AIR FORCE > AFMC > AIR FORCE LIFE CYCLE MANAGEMENT CENTER > FA8684 AFLCMC PZZ
FPDS Organization Code
5700-FA8684
Source Organization Code
500044019
Last Updated
April 7, 2025
Last Updated By
andrew.gross.4@us.af.mil
Archive Date
April 7, 2025