Department of Defense Corrosion Program

The Department of Defense Corrosion Program, managed by the Office of the Secretary of Defense, aims to address and mitigate the significant impact of corrosion on military equipment and infrastructure. Established under Public Law 107-314, this program focuses on developing and implementing corrosion prevention technologies to enhance the reliability and maintainability of weapon systems. Its strategic goal is to improve weapon system readiness by reducing corrosion-related impacts on operational availability and lifecycle costs. This initiative aligns with priorities outlined in section 2228, title 10 USC, and supports the FY 2022 National Defense Strategy by advancing technologies that deliver high warfighting value.

One key objective is to demonstrate effective material and non-material solutions that can reduce corrosion impacts on weapon systems. The program has historically shown a potential return-on-investment ratio of 17:1, highlighting its cost-effectiveness in addressing maintenance cost trends due to corrosion. Specific projects include improving landing gear durability for aircraft like the F/A-18E/F Super Hornet and implementing corrosion prevention technologies on naval vessels such as LPD class ships. These efforts aim to enhance readiness while reducing maintenance costs.

The program also emphasizes training and technical support to ensure effective implementation of new corrosion control technologies across various military branches. Over 100 personnel have received training in new corrosion prevention processes, with additional efforts focused on updating military specifications related to corrosion control. Furthermore, it supports research studies and technical evaluations to refine existing technologies and develop innovative solutions for future applications.

Looking ahead, the Department of Defense Corrosion Program plans to continue its focus on advancing research and development projects that address emerging challenges in corrosion prevention. Upcoming initiatives include demonstrating thermal spray nonskid coatings on naval ships and developing digital engineering tools for assessing galvanic corrosion risks. Despite a decrease in funding from FY 2024 to FY 2025, which will impact some technology demonstrations and program support roles, the program remains committed to enhancing military readiness through effective corrosion management strategies.